Silage-Bale Wrapping vs Inline-Bale Wrapping

silage bale wrapping vs inline bale wrapping

Forage fodder that is baled at high water-level, normally between 40-60%, is known as Baled Silage. As the bales are sealed overtight, no water/air can interact with the forage mixture inside. High levels of dampness and absence of air inside the sealed bale are the two mighty factors that promote the fermentation process. Hence the forage is better at the quality and its nutritional value remains preserved. Silage machine used for this purpose is called Silage Baler and wrapper, and it can be of many types but its use depends entirely upon the nature of the job, specifically demanded from it. Single-bale and inline-baler are the two types of baler exceptionally designed to deal with the preparation of high-density bales of hay from heavy, high-moisture fodder. So that they can without much of a stretch be wrapped for best stockpiling and fermenting.

Single-Bale wrapping vs inline-bale wrapping:

Wrapping the hay is one of the most important steps of silage making process, and this step is most preferably done using a single-bale wrapper or an inline-base wrapper. Just because they can make good quality silage baling, regardless of whether you have a space issue or you want to economize your production. Some farmers also use such balers to save money that is being spent on plastic. Generally, Single-bale wrapping is preferred when there is a space problem as separately wrapped bales are easy to store and easy to handle. However, if there is enough space available on your ranch, you should go for inline-bale wrapping instead as it would save you your plastic-money.

Choosing the right Silage Baler and Wrapper

One of the important steps before buying a baler is to know which one of the bale-wrappers is the best fit for your farm operation. This totally depends upon the condition of your silage including water content, type of crop, etc. and environmental conditions. Here are certain factors that will definitely impact you so it is advisable you go through them once before taking any decision.

  • Evaluating Preliminary investment cost as well as profit it would yield you in the long haul.
  • Do keep in mind daily scavenge requirements for your dairy as well as beef operations.
  • The speed of bale-wrapper at which you’ve to deliver your total forage production.
  • The capacity of your Silo.
  • Don’t forget to consider versatility and convenience, that you require for sorting, selecting a feed, handling, storing, and selling out your plastic-wrapped bales in the market.

Pros and Cons of Single-Bale and inline-bale wrapper

Coming up next are merits and demerits of the two most mainstream bale wrapping processes commonly preferred by farmers to use on their dairy farms.

A) Inline bale wrapper


  • Reduces the use of plastic to a great extent, approximately half as compared to a single-bale wrapper
  • Its Speed of Wrapping is comparatively more than that of the single-bale wrapper.
  • Inline-bale wrapping is not only a more practical way of producing bales but it is also proved more reasonable when it comes to large scale dairy and beef operations activities.


  • It is expensive equipment so it would cost a handsome amount as an initial investment.
  • Whenever you would open an end cap on any tube of bales, you would have to continuously allow them to feed, just to limit the decay/ spoilage.
  • Stacking failure is a common issue, it demands a large storage space.
  • All the bales have to be of the same size for the tube, so that production of air pockets can be restricted.
  • The bales after being wrapped are Less portable and their ability to be marketed with ease also decreases.

B) Single-bale wrapper


  • The initial investment cost in the case of single-bale wrappers is approximately half in expense than that of an inline-bale wrapper.
  • It’s an increasingly practical and effective alternate for producers, in the event that they’re:
  • Feeding one bale or less every day.
  • Silage baling less than 500 bales annually.
  • Whether or not, they want to share the silage machine after dividing its expenses expense-cost with their neighboring producers.
  • Or either they are just trying to find an alternative source for drying the bale/baling, just in case the climatic conditions become unfavorable for the normal process.
  • Single-line or Individually wrapped bales are marketed more readily than the other type. This is in light of the fact that they’re easier to move from one place to another and afterward be sold out as separate individually packed bales.
  • Single-line Bales offer you greater adaptability, flexibility and provide preferably better “sorting-feeding” options as compared to inline bales.
  • Only if there’s an accidental tear in your wrapped bale, Single-bale has preferably fewer chances of spoilage than that of the inline bale.
  • Individually wrapped bales occupy less space for its storage because of their stack-ability.


  • Comparative to inline bale wrapping, double the amount of plastic is utilized in the single-bale wrapping process.
  • Another major disadvantage of using a single bale wrapper is that it wraps bales pretty slow. Contrary to this, the Inline bale wrapper is a much more efficient silage machine.
  • Moreover, it is proved less proficient when you are dealing with a ranch with a wide scope of dairy animals e.g. cows, sheep, cattle, etc.

Ultimate verdict

Both of the bale wrappers are top-rated and popular for their efficient performance in silage baling. These silage machines would help you out, carrying both the functions i.e. Making a silage and wrapping it up airtight. All of the merits and demerits quoted earlier in the article stand true to much extent, but at the end of the day you would have to choose between ‘Max Production capacity’ and “Precise yet Convenient wrapping”. If you are a premium dairy and beef producer, you would definitely pick inline bale wrapper for its speed and efficiency. However, if you are flexible towards selling it at low rates, Single bale wrapper might be the best silage machine for you.

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